Transformer Sizing Calculator
Work out the kVA your transformer needs from the connected load, add headroom for growth, then see the next standard size and the full-load current on both windings.
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How to use this calculator
- Choose single-phase or three-phase.
- Enter the load as kW, kVA or amps (with power factor for kW/amps).
- Add a spare-capacity % for future growth (20–25% is typical).
- Enter the primary and secondary voltages and click Size transformer.
How transformer sizing works
A transformer is rated in kVA, so the first step is converting your load to kVA: from kW, kVA = kW ÷ PF; from single-phase amps, kVA = V × A ÷ 1000; from three-phase amps, kVA = √3 × V × A ÷ 1000. It is good practice to add spare capacity (often 20–25%) for future growth, then round up to the next standard rating.
Full-load current
For the chosen size, the full-load current on each winding is I = kVA × 1000 ÷ V (single-phase) or I = kVA × 1000 ÷ (√3 × V) (three-phase). Use these currents to size cables, breakers and protection on the primary and secondary. Standard ratings used: 3, 6, 9, 15, 30, 45, 75, 112.5, 150, 225, 300, 500, 750, 1000, 1500, 2000, 2500 kVA.
Quick reference: transformer kVA to full-load amps
| Rating | FLA 1Ø @ 240 V | FLA 3Ø @ 400 V |
|---|---|---|
| 15 kVA | 62.5 A | 21.7 A |
| 30 kVA | 125 A | 43.3 A |
| 45 kVA | 187.5 A | 65.0 A |
| 75 kVA | 312.5 A | 108.3 A |
| 112.5 kVA | 468.8 A | 162.4 A |
| 150 kVA | 625 A | 216.5 A |
| 300 kVA | 1250 A | 433.0 A |
Frequently asked questions
- How do I size a transformer for my load?
- Convert the load to kVA, add 20–25% spare capacity, then choose the next standard rating above that figure.
- What size transformer for a 50 kW load?
- At PF 0.9 that is about 55.6 kVA; with 25% spare ≈ 69 kVA, so you would pick a standard 75 kVA transformer.
- Why add spare capacity?
- Running a transformer near 100% continuously shortens its life and leaves no room for growth; 20–25% headroom is common practice.
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